🛡️ Armored Boss vs. Kevlar, AR500 Steel, and Fiberglass Armor

🔷 ARMORED BOSS🟡 Kevlar🔴 AR500 Steel🟣 ArmorCore / Fiberglass
✅ Ultra-lightweight — ideal for wearable and mobile useMedium weightExtremely heavy, limits mobilityMedium-heavy; adds structural load
✅ Maintains integrity after 30–50+ hitsWeakens after 3–5 hitsProne to denting; heavy impact force transferredDelaminates quickly after impact
✅ Fully waterproof; no performance loss. Suitable for marine environmentsAbsorbs moisture; can degradeProne to rust without coatingResin layers absorb moisture and weaken
✅ Both flexible and ridged versionsSomewhat flexible, but stiff under stressFully rigid; cannot conformBrittle and may crack under stress
✅ Spreads impact force across fibersAbsorbs energy locallyTransfers force to backplate or wearerLocalized cracking on impact
✅ Stops handgun and many rifle threats (NIJ III -rifle/IIIA – hangun)Good for handguns. Not used for rifle roundsExcellent rifle protection, but impractical weightLimited protection; only stops some rounds and gets very heavy for larger rounds
✅ Long shelf life; no resin degradationDegrades with heat, humidity, and timeRequires regular maintenanceBecomes brittle over time
✅ Immune to Elements and corrosionSensitive to UV and moistureNeeds anti-corrosion treatmentVulnerable to UV and environmental exposure
✅ Natural, pleasant and friendly for sensitive skinDevelops unpleasant smell over timeVery hot in hot environment and very cold in cold environmentFiberglass panels shed microscopic glass particles from cut edges, which cause skin irritation, itching, or respiratory discomfort
✅ Higher long-term value with low maintenanceCostly and degrades fasterCheaper, but less practical in many settingsEconomical, but not durable or reliable